Insertion
Insertion

Insertion

JUKIS INSERTION SOLUTION consists of hybrid placement machines that automate both THT and SMD placement. They are suitable for special components and a wide range of placement requirements. JUKI THT machines are characterized by high accuracy, speed, reliability and flexibility. They can easily automate existing manual assembly processes. 

Highest quality and reliability

Trust in state-of-the-art technology!

  • 3D Vision Centering System
  • Firm connections guaranteed for a wide range of components
  • Active clinching available
  • Highest precision paired with high placement speed
  • World market leader with more than 2000 machines sold worldwide (as of 2022)

Automation and simple operation

State-of-the-art technology meets user-friendliness!

  • Reduction of the human error rate
  • Increased efficiency by reducing manual placement
  • Automated function for component recognition
  • Profitable even for the smallest production sizes
  • Scalable up to full automation

Highest Flexibility

 THT/SMD assembly for every application

  • SMT and THT assembly in combination
  • Solutions for High-Mix Low Volume
  • Components of different types and special components are installed
  • Various feeding options depending on requirements
  • Unique, efficient placement head technology (patented Takumi head) for a wide range of components

THT Pick & Place Machine

JM-100

The high-performance, high-speed version for the automation of THT processes, naturally also with the option of SMT assembly. The JUKI high-end version with 8 nozzles and infinite component feed options is the professional model for leading EMS around the world. The fully automatic clinching unit automates the entire THT process with the highest precision and at breathtaking speed.

JM-100 – THT Pick & Place Machine
The fastest THT automation solution
Perfectly coordinated component recognition
Axis adjustment via HOD
JM-100 – THT Pick & Place Machine Video
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Specifications

PWB size
1 time clumping 50 × 50 mm ~ 410 × 360 mm
2 times clumping  50 × 50 mm ~ 800 × 360 mm

Component Height
max. 30 mm

Component size
Laser recognition: 0603 (metric) ~ 50 mm (square)
3 D Sensor: 3 mm (square) ~ 40 x 25 mm

Insertion speed
Vacuum: 0.6 sec / part*1 *3 *4

Gripper: 0.8 sec / part*2 *3 *4

Placement accurancy
Laser recognition: ± 0.05 mm (3 σ)
Vision recognition: ± 0.04 mm

Feeder capacity
Tape feeder in case of 8 mm tape: 56

Power supply
200 to 415 V AC 3-phase

Apparent power
1.8 kVA

Operation air pressure
0,5 ± 0,05 MPa

Air consumption
75 L / min

Machine dimension (W × D × H)*5
1,500 × 1,500 × 1,450 mm

Weight (approx.)
1,300 kg

*1 Specification conditions (Applicable part: Aluminum electrolytic capacitor (φ 8 mm), Feeder: two MRF-S, Placement conditions: Simultaneous pick, sequential
insertions using 2 nozzles) *2 Specification conditions (Applicable part: Connector (4 pin), Insertion conditions: 2 sequential picks and insertions using 2 nozzles)
*3 Board transfer and mark recognition time not included *4 When the part height is 16 mm *5 Conveyor height 900 mm

Specifications and design subject to change without notice.

THT and SMT Pick & Place Machine

JM-20

The universal multi-task platform for the automation of manual THT processes. The JM-20 offers the capacity for THT AND SMD assembly - in one machine. The focus of the JM-20 is on the ability to process particularly large boards and components. A wide range of special nozzles is available for processing all types of components and ensures quality and speed with the highest JUKI precision.

JM-20 – THT and SMT Pick & Place Machine
Fit for XL: large PCBs, large components and special components
On-the-fly laser centering and optical detection
Wide range of feeders, including a unique, innovative bulk feeder
JM-20 – THT and SMT Pick & Place Machine Video
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Specifications

PWB size
1 time clumping 80 × 100 mm ~ 410 × 360 mm
2 times clumping  80 × 100 mm ~ 800 × 360 mm

Component Height
max. 55 mm

Component size
Laser recognition: 0603 (metric) ~ 50 mm (square)

Insertion speed
Vacuum: 0.8 sec / part *1

Placement accurancy
Laser recognition: ± 0.05 mm (3 σ)
Vision recognition: ± 0.04 mm

Power supply
200 to 415 V AC 3-phase

Apparent power
2.0 kVA

Operation air pressure
0,5 ± 0,05 MPa

Air consumption
50 L / min

Machine dimension (W × D × H)*6
L size PCB: 1,500 × 1,657 × 1,550 mm
XL size PCB: 1,500 × 1,892 × 1,550 mm

Weight (approx.)
L size PC: 1,760 kg
XL size PCB: 1,985 kg

*1 Using following conditions (Applicable parts aluminum electrolytic capacitor (φ8 mm) When the component height is 28 mm, board transport and BOC mark recognition time are not included.)

Specifications and design subject to change without notice.

THT and SMT Pick & Place Machine

JM-50

The affordable multi-task platform not only for the automation of manual THT processes. Even as an entry-level model, the JM-50 offers the capacity for THT AND SMD assembly - in one machine. With the JM-50, the focus is on keeping the ROI on the investment in THT process automation at the lowest possible level while maintaining the usual high JUKI quality. The clinching unit was deliberately omitted from this model, making it ideal for high mix / low volume production situations.

JM-50 – THT and SMT Pick & Place Machine
Ideal for high mix / low volume production
More than THT - SMT assembly included!
Component detection by laser and camera
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Specifications

PWB size
1 time clamping 50 × 50 mm ~ 410 × 360 mm 2 times clamping  50 × 50 mm ~ 800 × 360 mm

Component Height
max. 30 mm

Component size
Laser recognition: 0603 (metric) ~ 50 mm (square) 3 D Sensor: 3 mm (square) ~ 40 x 25 mm

Insertion speed
Vacuum: *0.6 sec / part
*Under the conditions specified by JUKI

Placement accuracy
Laser recognition: ± 0.05 mm (3 σ) Vision recognition: ± 0.04 mm

Feeder capacity
Tape feeder in case of 8 mm tape: 56 (Optional Knock cyinder unit is required)
MRF-S Radial Feeder 18
(9 on each of Front and Rear side)
MRF-L Radial Feeder 14
(7 on each of Front and Rear side)
MAF-S Axial Feeder 14
(7 on each of Front and Rear side)
MAF-L Axial Feeder 10
(5 on each of Front and Rear side)

Power supply
200 to 415 V AC 3-phase

Apparent power
2.2 kVA

Operation air pressure
0,5 ± 0,05 MPa

Air consumption
75 L / min

Machine dimension (W × D × H)
1,454 × 1,505 × 1,450 mm

Weight (approx.)
1,300 kg 

Mass of conveying
Maximum up to 2 kg

Specifications and design subject to change without notice.